Fundamentals of Coating Inspection Training (Based on AMPP / SSPC – Surface Preparation & Coating Inspection)

Coating Inspection
  • Online (Microsoft Teams)
  • +971 562069465
  • info@velosiaims.com
Course Overview

  • This comprehensive course provides a practical foundation in coating inspection for corrosion control applications, with a strong emphasis on oil and gas facilities. The course at Velosi Training Institute equips participants with knowledge of protective coatings in asset integrity and explains how improper surface preparation, application, and inspection can lead to premature coating failure. Moreover, this course covers common coating systems such as epoxies, polyurethanes, and zinc-rich coatings, along with AMPP/SSPC surface preparation standards and inspection requirements. Participants gain awareness of inspection activities before, during, and after coating application, including environmental control, film thickness measurement, defect identification, and basic repair methods. Emphasis is placed on understanding coating specifications, recognizing common defects and their root causes, and producing clear inspection documentation. Through case studies and practical examples, the course equips inspectors, engineers, and QA/QC personnel with the essential knowledge needed to support effective coating inspection and long-term corrosion protection programs.

Learning Objectives

  • By the end of this course, participants should be able to:

    • Understand why coatings are critical for corrosion control
    • Identify common coating systems used in oil & gas
    • Apply AMPP / SSPC surface preparation standards
    • Perform basic coating inspection before, during, and after application
    • Recognize common coating defects and their causes
    • Read coating specifications and inspection reports correctly
Mode of Delivery

  • Training will be conducted via Microsoft Team Meeting. Meeting invites will be shared one day before the first day of training. 

    Face-to-face training is available as per request.

Training Timings

  • 03 days of training from 09:00 AM to 03:00 PM GST (UAE Time)

Materials Provided
    • Presentation Slides
    • Study References
Certificate

  • Upon successful completion of training, participants will receive a "Fundamentals of Coating Inspection" training course completion certificate.

Who Should Attend

  • This course is appropriate for a wide range of professionals, but not limited to:

    • Coating inspectors (junior level)
    • QA/QC engineers and supervisors
    • Mechanical / maintenance engineers
    • Asset integrity & inspection personnel
    • Site engineers involved in painting and corrosion protection
    • API 510 / 570 / 653 candidates (coating awareness)

     

How can we help you?

Contact us at the Velosi office nearest to you or submit a business inquiry online.

contact us

Fees + VAT as applicablee

Tax Registration Number: 100442245500003

(including coffee breaks and a buffet lunch daily)

Discount Plans

Course Outline

Day 01

  • Coating Fundamentals & Surface Preparation

     

    Session 1 – Introduction to Protective Coatings

    Objective: Build a strong foundation.

    • Role of coatings in corrosion control
    • Coatings vs linings (basic distinction)
    • Common coating failures in oil & gas
    • Overview of AMPP / SSPC
    • Relationship with inspection and maintenance programs

     

    Session 2 – Coating Types & Systems

    Objective: Understand what is being applied and why.

    • Common coating types:
      • Primers
      • Intermediate coats
      • Topcoats
    • Typical systems:
      • Epoxy
      • Polyurethane
      • Zinc-rich coatings
    • Selection considerations:
      • Environment
      • Temperature
      • Service conditions
    • Compatibility issues

     

    Session 3 – Surface Preparation Fundamentals (SSPC Focus)

    Objective: Understand the most critical coating step.

    • Importance of surface preparation
    • Surface contaminants:
      • Oil, grease, salts, moisture
    • SSPC surface preparation methods:
      • Solvent cleaning (SP 1)
      • Hand & power tool cleaning (SP 2 / SP 3)
      • Abrasive blasting (SP 5, SP 6, SP 10)
    • Visual standards and acceptance concept

     

    Session 4 – Surface Profile & Environmental Conditions

    Objective: Control conditions before coating starts.

    • Surface profile (anchor pattern)
    • Profile measurement methods
    • Environmental conditions:
      • Ambient temperature
      • Surface temperature
      • Relative humidity
      • Dew point
    • Common causes of coating failure due to poor control
Day 02

  • Coating Application & Inspection

     

    Session 1 – Coating Application Methods

    Objective: Understand how coatings are applied.

    • Application methods:
      • Brush
      • Roller
      • Spray
    • Mixing and thinning controls
    • Pot life and induction time
    • Common application errors

     

    Session 2 – Coating Inspection During Application

    Objective: Perform inspection at the right time.

    • Pre-application inspection checklist
    • Wet film thickness (WFT)
    • Stripe coating
    • Inter-coat adhesion and recoat windows
    • Inspector’s role during application

     

    Session 3 – Post-Application Inspection

    Objective: Verify coating quality.

    • Dry film thickness (DFT)
    • Visual defects:
      • Runs
      • Sags
      • Pinholes
      • Orange peel
    • Holiday detection (overview)
    • Adhesion testing (basic awareness)

     

    Session 4 – Coating Defects, Causes & Repair

    Objective: Recognize and correct coating failures.

    • Common coating defects:
      • Blistering
      • Peeling
      • Cracking
      • Delamination
    • Root causes:
      • Poor surface prep
      • Environmental conditions
      • Incorrect application
    • Repair methods overview
    • Documentation of defects
Day 03

  • Practical Inspection, Standards & Reporting

     

    Session 1– AMPP / SSPC Inspection Standards

    Objective: Understand applicable standards and guidance.

    • Overview of key SSPC standards
    • Inspection responsibilities and authority
    • Acceptance criteria concept
    • Contractor vs inspector responsibilities
    • Safety considerations during inspection

     

    Session 2 – Inspection Tools & Equipment

    Objective: Use tools correctly and consistently.

    • Surface cleanliness checks
    • Profile gauges
    • WFT gauges
    • DFT gauges
    • Environmental monitoring instruments
    • Calibration and handling basics

     

    Session 3 – Coating Inspection Documentation

    Objective: Produce clear and professional reports.

    • Daily inspection reports
    • Non-conformance reporting
    • Repair records
    • Photo documentation
    • Traceability and sign-off

     

    Session 4 – Case Studies & Field Scenarios

    Objective: Apply knowledge in real situations.

    • Case study 1:
      • Early coating failure due to poor surface prep
    • Case study 2:
      • DFT non-compliance and corrective action
    • Case study 3:
      • Blistering caused by environmental conditions
    • Group discussion and lessons learned
    • Final recap & Q&A

     

Past Trainings

From To Status Type
Completed Training
Actvet