Preventive Maintenance Program For Civil And Structural Elements In Smelter

  • Ma’aden Aluminum
  • Saudi Arabia
  • Middle East
Velosi conducted a thorough study of the available Civil and Structural elements in the smelter area for Ma'aden Aluminium Company (MAC) located in Saudi Arabia and to develop a comprehensive Preventive Maintenance Program.


  • Conduct a thorough study of the available Civil and Structural elements in the smelter area and develop a comprehensive Preventive Maintenance Program for Ma’aden Aluminium.
  • Develop a comprehensive strategy to identify, analyze and implement a robust maintenance program that includes data collection and overall site inspection and audit for civil and structural assets (phase 1); and developing an effective PM program based on risk analysis and criticality ranking of structures (phase 2).

Scope of Work

  • Assess the condition of the Civil and Structure in the smelter and develop recommendations for the safe operation of the smelter area
  • Perform site visit to get accustomed with the site conditions with due emphasis on the type of structural elements and age loading
  • Prepare asset register and perform the FMECA-based RCM study for civil and structural elements
  • Review the operation and maintenance history and develop recommendations based on asset criticality
  • Develop PM program for all the assets of smelter area


  • Velosi submitted the following deliverables:

    • Preventive Maintenance Plan and Report, including:
      • Site inspection Report
      • FMECA Study of Civil and Structural Assets
      • Preventive Maintenance Plan for all Assets
      • Recommendations for the Safe Operation of the Plant
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Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

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