Development of Complete Asset Integrity & HSE Program at EPC Project Stage

  • Kebabangan Petroleum Operating Company Sdn. Bhd. (KPOC)
  • Malaysia
  • Asia
Velosi developed a complete Asset Integrity and HSE Program at Kebabangan Petroleum Operating Company Sdn. Bhd. (KPOC) EPC project stage located in Malaysia.


  • Develop a complete Asset Integrity and HSE Program for KPOC facilities at EPC project stage, to aid them for smooth operation.
  • Make sure the facilities’ integrity and reliability, preventing any undesirable HSE impact resulting from the loss of containment and functional failure.
  • Ensure that KPOC met legislative, PPGUA Section 11 guidelines for inspection and maintenance, company’s operation philosophy, HSE management system requirements.

Scope of Work

  • Pipeline RBI Study – Crude, Gas, Jacket and Subsea Structure
  • Preparation of Asset Register and FMECA based RCM Analysis including PMR Development
  • Preparation of Bill of Material (BOM) and Job Plans
  • Review and Updating of the Risk Based Inspection (RBI) Report and Data Uploading into Meridium Software for Static Equipment, Piping Systems and Pressure Relief Devices
  • Deadlegs, Cui, Chemical Injection, Small Bore and Erosion Monitoring Point and Piping Support Identification Risk Ranking, and Management System.
  • Preparation of Inspection Drawing for Topside, Subsea Structure, Topside Equipment and Piping System
  • Safety Integrity Level (SIL) Study, Review and Assessment, and Interval Calculation for Functional Testing
  • Review and Validation of Safety Critical Element (SCE) and Business Critical Element (BCE)
  • Preparation of AIMS System Framework and Associated Documentation
  • Preparation of Pipeline Operating Manuals for two 132 Km Pipelines each (One Gas and One Oil)
  • Preparation of Inspection and Maintenance Standard Operating Procedures (SOPs)
  • Spare Parts Optimization


  • Risk Based Inspection Methodology for Offshore Pipelines
  • Pipeline Corrosion And Inspection Strategy Document
  • Substructure and Topside Structure Tag Marking Methodology
  • Asset Register
  • FMECA Analysis
  • Preventive Maintenance Routines
  • RCM Analysis
  • Corrosion Loop Marked up Drawings
  • Static Equipment and Piping System Corrosion and Inspection Manual
  • Inspection Drawings
  • HAZOP Review Report
  • SIL Classification and Verification Report
  • GAP Analysis
  • Facilities Performance Standard and Verification Scheme Detection, Prevention, Control and Emergency Reponses
  • Update Procedure for Compliance Window for PM and CM in SAP
  • Population of Data in KPOC CMMS System
  • 14” KBB Oil Export Pipeline Operating Manual
  • 24″ KBB GAS Condensate Export Pipeline Operating Manual
  • Spare Parts Categorization, Criticality Assessment, Management and Optimization Procedure
how can we help you?

Contact us at the Velosi office nearest to you or submit a business inquiry online.

The strength of our approach comes from offering a multiregional service while meeting local needs. Velosi achieves this because we operate in selected world’s major established and emerging markets.

Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

Let us help you to provide the best solution for your asset !