Sonatrach Embarks on a Digital Asset Integrity Revolution with VAIL-Plant® (AI-Powered Digital Twin Software)

Scope
The scope of work emphasized the creation of a master database for all technical data, supported by the necessary software, hardware, and technical documentation.
Process
A Comprehensive approach was set to ensure all essential components integral to the project scope were included.
- Supply and implementation of a management system for pressure equipment records.
- Development of a master database encompassing all technical data of equipment.
- Provision of VAIL-Plant® software compliant with API RP 580/581 standards for risk-based inspection.
- Integration of VAIL-Plant® software modules:
- PEMS(Pressurized Equipment Management System)
- PSVMS(Pressure Safety Valves Management System)
- PIMSON (Pipeline Integrity Management System Onshore)
- EIRMS(Electrical, Instrumentation, and Rotary Management System)
- ISMS(Inspection Scheduling Management Strategy)
- ERPI(Enterprise Resource Planning Interface)
- APMS(Asset Performance Management System)
- Provision of hardware, including PC workstations, mobile workstations, printers, and scanners for the successful implementation of VAIL-Plant® software at the Client’s site.
- Training for personnel on the new system.
Outcome
Velosi’s team of expert individuals successfully developed and implemented a comprehensive AI & Digital Twin Software – VAIL-Plant® (Asset Integrity Management System).
The Project was a successful completion, which not only met but exceeded client expectations and executed the following:
- Established a robust system for managing equipment records.
- Enhanced risk assessment capabilities through compliance with international standards.
- Improved planning and execution of inspection activities.
- Facilitated better decision-making through comprehensive data analysis.
- Empowered personnel with the necessary tools and knowledge for effective asset management.
Deliverables
Team Velosi developed and submitted the following deliverables:
- Deployment of the latest generation software and hardware solutions.
- VAIL-Plant® software modules- PEMS, PIMSON, EIRMS, PSVMS, APMS, ISMS and ERPI modules.
- Customized inspection and maintenance report templates.
- Technical Manuals, User Manuals and Admin Manuals for the relevant VAIL-Plant® Modules.
- Integration with existing CMMS software for seamless operations.
- A centralized database supporting multi-user access and data sharing.
- Training sessions conducted by experienced trainers for the end users on the Software Functionalities.

