Sonatrach Embarks on a Digital Asset Integrity Revolution with VAIL-Plant® (AI-Powered Digital Twin Software)

  • Mari Energies Limited (Formerly MPCL)
  • SGPC Facility, Daharki, Pakistan
  • Asia
VAIL-Plant® (AI-Powered Digital Twin Software)
Sonatrach appointed Velosi to implement a comprehensive AI & Digital Twin Software, VAIL-Plant® (Asset Integrity Management System), to manage records of pressure equipment, process piping, and collection lines.

Scope

The scope of work emphasized the creation of a master database for all technical data, supported by the necessary software, hardware, and technical documentation.

Process

A Comprehensive approach was set to ensure all essential components integral to the project scope were included.

  • Supply and implementation of a management system for pressure equipment records.
  • Development of a master database encompassing all technical data of equipment.
  • Provision of VAIL-Plant® software compliant with API RP 580/581 standards for risk-based inspection.
  • Integration of VAIL-Plant® software modules:
  • PEMS(Pressurized Equipment Management System)
  • PSVMS(Pressure Safety Valves Management System)
  • PIMSON (Pipeline Integrity Management System Onshore)
  • EIRMS(Electrical, Instrumentation, and Rotary Management System)
  • ISMS(Inspection Scheduling Management Strategy)
  • ERPI(Enterprise Resource Planning Interface)
  • APMS(Asset Performance Management System)
    • Provision of hardware, including PC workstations, mobile workstations, printers, and scanners for the successful implementation of VAIL-Plant® software at the Client’s site.
    • Training for personnel on the new system. ​

Outcome

Velosi’s team of expert individuals successfully developed and implemented a comprehensive AI & Digital Twin Software – VAIL-Plant® (Asset Integrity Management System).

The Project was a successful completion, which not only met but exceeded client expectations and executed the following:

  • Established a robust system for managing equipment records.
  • Enhanced risk assessment capabilities through compliance with international standards.
  • Improved planning and execution of inspection activities.
  • Facilitated better decision-making through comprehensive data analysis.
  • Empowered personnel with the necessary tools and knowledge for effective asset management.

Deliverables

Team Velosi developed and submitted the following deliverables:

  • Deployment of the latest generation software and hardware solutions.
  • VAIL-Plant® software modules- PEMS, PIMSON, EIRMS, PSVMS, APMS, ISMS and ERPI modules.
  • Customized inspection and maintenance report templates.
  • Technical Manuals, User Manuals and Admin Manuals for the relevant VAIL-Plant® Modules.
  • Integration with existing CMMS software for seamless operations.
  • A centralized database supporting multi-user access and data sharing.
  • Training sessions conducted by experienced trainers for the end users on the Software Functionalities.
How can we help you?

Contact us at the Velosi office nearest to you or submit a business inquiry online.

Excellent training program from Veloci for PHA facilitators. This extensive training program provided a great opportunity to learn the HAZOP leadership techniques inline with IEC-61882 and world best practices from highly qualified, knowledgeable and experienced training provider.
Veloci coordination throughout the training program was outstanding.

Nadeem Ahmad
Director and Principal Consultant Process Safety and Risk Management, Risk Management and Safety Solutions (RMSS)

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