Re-RBI Assessment for CPOC Offshore Pipelines- CPOC Offshore Facility Malaysia

  • CARIGALI-PTTEPI OPERATING COMPANY (CPOC)
  • Malaysia
  • Southeast Asia
CPOC
Velosi was appointed by CPOC to carry out an integrity study and reassessment of risk for CPOC Pipelines by using API 580, API 581, API 579, API 1163, B31.8, B31.4, and available PIMS (Pipeline Integrity Management System) -Offshore module for 8 pipelines.

Scope

The main objective of this study was to perform RBI detailed assessment and development of an inspection plan for 24” gas gathering pipeline from JKA to the MDPP platform the report presented the objectives of the Re-RBI study, the work scope, the methodology applied, RBI findings through analysis and interpretation of results and finally the recommendations to ensure and maintain the integrity of the subject pipeline. The assessment encompasses a detailed review and analysis of the pipeline’s various designs, operational and environmental aspects, and identification of applicable internal-external damage mechanisms & third-party threats that can pose an integrity threat to the pipeline

Scope of work contains the following activities performed during the Reassessment RBI study:

  • Engineering data collection and review that shall include but not limited to inspection & maintenance reports, operation data, design reports, and previous/ current anode design.
  • database, drawings, etc.,
  • After a gathering of documents, review of collected data like design & operating data, and Inspection reports, etc.,
  • Updating Pipeline section divisions in accordance with layout drawings.
  • Updating the Mechanical Assessment Sheet.
  • Performing defect assessment, using ASME B31 G Standard.
  • Performing Condition Assessment
  • Risk Assessment based on the 5×5 Risk Matrix, provided by CPOC.
  • Development of an Inspection Plan for the pipeline taking into consideration for the calculation of Probability of Failure (POF) from probabilistic metal loss calculations, preliminary analysis of CP protection adequacy & anode depletion assessment.
  • Preparation of Re-RBI Comprehensive Report.

Process

A Comprehensive approach is set forth to ensure all essential components integral to the project scope are included.

Fig: RBI-Workflow

Outcome

Velosi successfully completed the RBI Re-Assessment for all the proposed eight pipelines. The output was a complete report that included all of the findings and assessments made throughout the studies based on API 580, 581, 571, and so on, and all deliverables were successfully submitted in accordance with industry best practices.

This study offered a clear picture of the pipes’ integrity and recommended a better inspection plan interval based on the company’s needs.

Deliverables

Velosi submitted the following deliverables within the Baseline Assessment Report(s)

Main RBI Technical Report along with the following appendices: –

  • Pipeline Layout Drawing (section division drawing)
  • Schematic Drawing
  • Mechanical Assessment Sheet
  • Risk Assessment Register
  • Pipeline Portfolio Assessment
  • ASME B 31G Calculations
  • Inspection Plan
  • Final Draft Report
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Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

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