Corrosion Risk Assessment Study (CRAS) for PE-110 ADNOC/Takreer Naphtha Upgradation Project (NUP)

  • Petrofac
  • United Arab Emirates
  • Middle East
HSEIA Services
Petrofac appointed Velosi to review and validate the relevant Existing GAP project (FEED deliverables, including 3D Model) in line with the COMPANY-ADNOC AGES / DGS specifications (as applicable). Adequacy check of existing utilities & offsite facilities.
To arrange and provide input for workshops/reviews, such as HSEIA, HAZID, HAZOP, SIL, ALARP, SIMOPS, 3D Modeling, Plot Plans, and constructability.
• Identify Long Lead Item (LLI). Prepare Vendor List, LLI RFQs, and TBEs.
• Identify Early Work activities for Construction.
• FEED Milestone Schedule and PROJECT Master Schedule EPC Lumpsum Bid

Scope

The purpose of this Project was to carry out a Corrosion Risk Assessment Study (CRAS) and a Material and Corrosion Audit (MCA).

An effective Corrosion Risk Assessment Study was carried out, which resulted in:

  • Risk assessment, including the probability and consequence of failure of various damage mechanisms for piping and equipment.
  • Verification of materials selection and corrosion control measures from the Material Selection Report to meet the requirements of COMPANY standards.

The Materials and Corrosion Audit (MCA) was performed to update and certify the results of the Materials Selection Diagrams and Materials Selection Guide of the NUP project.

Process

The methodology of this project involved a comprehensive approach set forth to ensure essential components of the project scope as:

Corrosion Risk Assessment Study

Outcome

Velosi’s team of expert individuals successfully conducted a Corrosion Risk Assessment Study, and a Materials and Corrosion Audit (MCA) was performed to update and certify the results of the Materials Selection Diagrams and Materials Selection Guide of the NUP project.

The Project was a successful completion, which not only met but exceeded client expectations. Despite facing numerous challenges throughout the process, our dedicated team demonstrated exceptional resilience and adaptability, ensuring that all objectives were achieved. The project culminated in the delivery of high-quality deliverables that aligned with the client’s vision and requirements. This success reflects our commitment to excellence and our ability to navigate complexities while maintaining a focus on client satisfaction.

Deliverables

Velosi successfully submitted the following deliverables: 

  1. HAZID (TOR & Workshop Report) 
  2. ENVID (TOR & Workshop Report) 
  3. OHID (TOR & Workshop Report) 
  4. Pipeline HAZOP (TOR & Workshop Report) 
  5. Bow-Tie (TOR & Workshop Report) 
  6. Environmental Aspect Register 
  7. Environmental Impact Assessment 
  8. SCE Performance Standard (Project Phase) 
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Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

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