Sonatrach Onboards VAIL-Plantยฎ Software Across RA1K Refinery Digitizing Risk-Based Inspections at Scale

Client
Sontrach
Date
27th March 2026
Our Role
Awarded

๐“๐ซ๐š๐ง๐ฌ๐Ÿ๐จ๐ซ๐ฆ๐ข๐ง๐  ๐€๐ฌ๐ฌ๐ž๐ญ ๐ˆ๐ง๐ญ๐ž๐ ๐ซ๐ข๐ญ๐ฒ ๐š๐ญ ๐‘๐€๐Ÿ๐Š ๐‘๐ž๐Ÿ๐ข๐ง๐ž๐ซ๐ฒ ๐ฐ๐ข๐ญ๐ก ๐…๐ฎ๐ฅ๐ฅ๐ฒ ๐ˆ๐ง๐ญ๐ž๐ ๐ซ๐š๐ญ๐ž๐ ๐‘๐ข๐ฌ๐ค-๐๐š๐ฌ๐ž๐ ๐ˆ๐ง๐ฌ๐ฉ๐ž๐œ๐ญ๐ข๐จ๐ง, ๐๐จ๐ฐ๐ž๐ซ๐ž๐ ๐๐ฒ ๐•๐€๐ˆ๐‹-๐๐‹๐€๐๐“ยฎ ๐’๐จ๐Ÿ๐ญ๐ฐ๐š๐ซ๐ž

Velosi Asset Integrity Limited is pleased to announce a new contract awarded by ๐’๐จ๐ง๐š๐ญ๐ซ๐š๐œ๐ก, Hassi Messaoud, Algeria, for the comprehensive implementation of its ๐•๐€๐ˆ๐‹-๐๐‹๐€๐๐“ยฎ ๐‘๐ข๐ฌ๐ค-๐๐š๐ฌ๐ž๐ ๐ˆ๐ง๐ฌ๐ฉ๐ž๐œ๐ญ๐ข๐จ๐ง (๐‘๐๐ˆ) ๐ฌ๐จ๐Ÿ๐ญ๐ฐ๐š๐ซ๐ž for Asset Integrity Management across its RA1K Refinery operations.

During this contract, Velosi will deploy a structured, API 580/581-compliant RBI framework to manage pressure equipment, piping systems, storage tanks, and safety devices across the refinery. This initiative will transition Sonatrach from conventional time-based inspection practices to a fully digitalized, risk-driven methodology, enhancing operational reliability, regulatory compliance, and inspection planning efficiency.

Velosi’s delivery will span the full enterprise scope, from system configuration and asset hierarchy development to SAP CMMS integration and data migration. The proprietary VAIL-Plantยฎ platform will unify 7 specialized modules covering pressurized equipment, quantitative risk assessment, onshore pipeline integrity, cathodic protection, pressure safety valve management, inspection scheduling strategy, and asset performance analytics.

๐’๐œ๐จ๐ฉ๐ž ๐จ๐Ÿ ๐–๐จ๐ซ๐ค

  • Implementation of RBI methodology compliant with API 580/581.
  • Deployment and configuration of VAIL-Plantยฎ software.
  • Development of asset hierarchy, corrosion loops, and damage mechanism allocation.
  • Risk assessment (POF/COF) and 5×5 risk matrix classification.
  • Integration with SAP CMMS for automated inspection scheduling.
  • Data migration of equipment, inspection history, and corrosion data.
  • Training and knowledge transfer to refinery personnel.
  • Provision of hardware and ongoing technical support.
  • Integration of modules:
  • APMS (Asset Performance Management System)
  • PEMS (Pressurized Equipment Management System)
  • PEMSQ (Pressurized Equipment Management System Quantitative)
  • PIMSON (Pipeline Integrity Management System Onshore)
  • CPMS (Cathodic Protection Management System)
  • PSVMS (Pressure Safety Valves Management System)
  • ISMS (Inspection Scheduling Management Strategy)

๐ƒ๐ž๐ฅ๐ข๐ฏ๐ž๐ซ๐š๐›๐ฅ๐ž๐ฌ

  • Fully implemented and configured VAIL-Plantยฎ system.
  • Centralized RBI master database for all refinery assets.
  • Risk-based inspection plans and optimized inspection intervals.
  • Customized dashboards and KPI reporting templates.
  • Technical manuals, user guides, and training documentation.
  • Integrated system linked with existing CMMS/ERP platforms.

Outcomes

  • Improved visibility of asset risk profiles and degradation mechanisms.
  • Optimized inspection resources by prioritizing high-risk equipment.
  • Enhanced regulatory compliance with international standards.
  • Reduced unplanned downtime and improved maintenance planning.
  • Strengthened in-house capability through structured training and system ownership.

 

๐„๐ง๐ช๐ฎ๐ข๐ซ๐ž ๐๐จ๐ฐ: https://velosiaims.com/contact-us/

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