Emirates Steel Implements VAIL-Plant® Software for Smarter Asset Integrity Management

Client
Emirates Steel
Date
12th March 2026
Our Role
Awarded

One Platform. Total Risk Visibility. Complete Compliance Powered by VAIL-PLANT®

Velosi Asset Integrity Limited is delighted to announce a new contract awarded by Emirates Steel for the full-scale implementation of its VAIL-PLANT® Risk-Based Inspection (RBI) software for Asset Integrity Management.

Under the contract, Velosi will implement a structured, API 580/581-compliant RBI system to manage pressure equipment and associated assets across Emirates Steel’s manufacturing operations, transitioning the organization from manual inspection processes to a fully automated risk-based methodology, improving reliability, safety, and inspection efficiency.

Velosi’s scope of delivery will be comprehensive. From system configuration to asset hierarchy setup, the proprietary VAIL-Plant® software will integrate three core modules: APMS (Asset Performance Management), PEMS (Pressurized Equipment Management), and ISMS (Inspection Scheduling Management Strategy).

Upon completion, Emirates Steel will have a centralized, fully automated asset integrity system that delivers real-time risk visibility, optimized inspection intervals, and strengthened compliance with international RBI standards.

Scope of Work   

  • Deployment and configuration of VAIL-Plant® RBI software.
  • Development of System Requirements Specification (SRS).
  • Installation within the client’s IT infrastructure and database setup.
  • Configuration of asset hierarchy, corrosion loops, and damage mechanisms.
  • Implementation of API 581-based POF and COF calculations with 5×5 risk matrix.
  • Data migration and validation of historical inspection data.
  • User Acceptance Testing (UAT) and Go-Live support.
  • End-user training and post-implementation technical support.
  • Implementation of the following modules of VAIL-Plant®:
  • APMS(Asset Performance Management System)
  • PEMS(Pressurized Equipment Management System)
  • ISMS(Inspection Scheduling Management Strategy)

Deliverables

  • Fully operational VAIL-Plant® RBI system.
  • Centralized master database for asset integrity records.
  • Configured risk models with automated POF/COF calculations.
  • Risk-ranked inspection plans and optimized intervals.
  • Customized dashboards and reporting templates.
  • Technical manuals, user guides, and training documentation.

Enquire Now: https://velosiaims.com/contact-us/

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