Sonatrach Onboards VAIL-Plantยฎ Software Across RA1K Refinery Digitizing Risk-Based Inspections at Scale
๐๐ซ๐๐ง๐ฌ๐๐จ๐ซ๐ฆ๐ข๐ง๐ ๐๐ฌ๐ฌ๐๐ญ ๐๐ง๐ญ๐๐ ๐ซ๐ข๐ญ๐ฒ ๐๐ญ ๐๐๐๐ ๐๐๐๐ข๐ง๐๐ซ๐ฒ ๐ฐ๐ข๐ญ๐ก ๐ ๐ฎ๐ฅ๐ฅ๐ฒ ๐๐ง๐ญ๐๐ ๐ซ๐๐ญ๐๐ ๐๐ข๐ฌ๐ค-๐๐๐ฌ๐๐ ๐๐ง๐ฌ๐ฉ๐๐๐ญ๐ข๐จ๐ง, ๐๐จ๐ฐ๐๐ซ๐๐ ๐๐ฒ ๐๐๐๐-๐๐๐๐๐ยฎ ๐๐จ๐๐ญ๐ฐ๐๐ซ๐
Velosi Asset Integrity Limited is pleased to announce a new contract awarded by ๐๐จ๐ง๐๐ญ๐ซ๐๐๐ก, Hassi Messaoud, Algeria, for the comprehensive implementation of its ๐๐๐๐-๐๐๐๐๐ยฎ ๐๐ข๐ฌ๐ค-๐๐๐ฌ๐๐ ๐๐ง๐ฌ๐ฉ๐๐๐ญ๐ข๐จ๐ง (๐๐๐) ๐ฌ๐จ๐๐ญ๐ฐ๐๐ซ๐ for Asset Integrity Management across its RA1K Refinery operations.
During this contract, Velosi will deploy a structured, API 580/581-compliant RBI framework to manage pressure equipment, piping systems, storage tanks, and safety devices across the refinery. This initiative will transition Sonatrach from conventional time-based inspection practices to a fully digitalized, risk-driven methodology, enhancing operational reliability, regulatory compliance, and inspection planning efficiency.
Velosi’s delivery will span the full enterprise scope, from system configuration and asset hierarchy development to SAP CMMS integration and data migration. The proprietary VAIL-Plantยฎ platform will unify 7 specialized modules covering pressurized equipment, quantitative risk assessment, onshore pipeline integrity, cathodic protection, pressure safety valve management, inspection scheduling strategy, and asset performance analytics.
๐๐๐จ๐ฉ๐ ๐จ๐ ๐๐จ๐ซ๐ค
- Implementation of RBI methodology compliant with API 580/581.
- Deployment and configuration of VAIL-Plantยฎ software.
- Development of asset hierarchy, corrosion loops, and damage mechanism allocation.
- Risk assessment (POF/COF) and 5×5 risk matrix classification.
- Integration with SAP CMMS for automated inspection scheduling.
- Data migration of equipment, inspection history, and corrosion data.
- Training and knowledge transfer to refinery personnel.
- Provision of hardware and ongoing technical support.
- Integration of modules:
- APMS (Asset Performance Management System)
- PEMS (Pressurized Equipment Management System)
- PEMSQ (Pressurized Equipment Management System Quantitative)
- PIMSON (Pipeline Integrity Management System Onshore)
- CPMS (Cathodic Protection Management System)
- PSVMS (Pressure Safety Valves Management System)
- ISMS (Inspection Scheduling Management Strategy)
๐๐๐ฅ๐ข๐ฏ๐๐ซ๐๐๐ฅ๐๐ฌ
- Fully implemented and configured VAIL-Plantยฎ system.
- Centralized RBI master database for all refinery assets.
- Risk-based inspection plans and optimized inspection intervals.
- Customized dashboards and KPI reporting templates.
- Technical manuals, user guides, and training documentation.
- Integrated system linked with existing CMMS/ERP platforms.
Outcomes
- Improved visibility of asset risk profiles and degradation mechanisms.
- Optimized inspection resources by prioritizing high-risk equipment.
- Enhanced regulatory compliance with international standards.
- Reduced unplanned downtime and improved maintenance planning.
- Strengthened in-house capability through structured training and system ownership.
๐๐ง๐ช๐ฎ๐ข๐ซ๐ ๐๐จ๐ฐ: https://velosiaims.com/contact-us/


