Scope
The project scope of work entails an audit of the Inspection and Corrosion Management System, which includes a review of the following key components:
- Inspection Management System
- Corrosion Management System
- Corrosion Mitigation Measures and Controls
- Corrosion Monitoring
Process
Velosi conducted an audit of the Inspection and Corrosion Management System (ICMS) at Borouge which followed a structured and comprehensive approach to ensure a thorough evaluation of the following key components.
- Collection of Data and Feedback of BOROUGE on existing Corrosion and Inspection Management
- Project Planning
- Develop and agree Assessment / Review Protocol
- Review of Existing Corrosion and Inspection Management
- Review of Risk Based Inspection/Time Based Inspection Methodologies
- Review of Existing Inspection Planning Implementation Programs
- Review of Integrity Check Methodologies
- Review of Existing Inspection Management Organization
- Review of Existing Inspection Data Management Analysis
- Review of Existing Corrosion Control and Mitigation
- Benchmarking against World Class Corrosion and Inspection Management Systems
- Workshops & Meetings
- Compile and Develop Reports and Presentations
Outcome
Velosi’s team of expert individuals successfully conducted an Audit and Review for the Inspection and Corrosion Management System of Borouge Plant Ruwais as per the company requirements and suggested implementing new approaches to enhance the plant’s productivity and integrity.
Deliverables
Team Velosi developed the following deliverables:
1۔ Inspection Management System
- Review the company Inspection Management System against ADNOC codes of practice and internationally recognized standards
- Review of the existing Risk-based Inspection/Time-based Inspection methodologies
- Review of the existing Inspection planning Implementation programs
- Review the methodologies used as Integrity check after any repair/replacement of a component or equipment
- Review of the existing Inspection Management organization
- Review of the existing inspection data management and analysis
- Review of the reporting process in place
- Review the performance monitoring and measuring system in place
- Review of the qualifications of the existing personnel۔
2۔ Corrosion Management System
- Review the company corrosion management plan against ADNOC codes of practice and internationally recognized standards.
- Review the corrosion risk assessment in place.
- Review existing corrosion management organization
- Review the methodologies used as integrity checks after any repair/replacement of components or equipment.
- Review of the existing corrosion data management and analysis
- Review the reporting process in place
- Review the performance monitoring and measuring system in place
- Review the evaluation process and audits in place for the CMS
3۔ Corrosion Mitigations/Measures and Controls
This shall include, not be limited to, the following reviews:
- Suitability of the applied corrosion mitigation programs.
- Adequacy of the applied mitigation programs.
- Efficiency monitoring of the applied corrosion mitigation programs.
- Corrosion data management and presentation.
4. Corrosion Monitoring
This shall include, but not be limited to the following reviews:
- Availability of the corrosion monitoring facilities
- Suitability of the available corrosion monitoring facilities
- Suitability of the locations of the corrosion monitoring system
- Suitability of the types of corrosion monitoring elements used
- Corrosion monitoring data management and presentation
The audit study included a document review, personnel interviews, and a physical site survey as part of the audit project.
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