Scope
The project’s scope encompasses the Re-Assessment of the Risk-Based Inspection Program via APM Bentley Software, which includes the following key activities:
- Collecting data from the Muscat head office.
- Conducting a gap analysis between assets registered in SAP/APM Bentley Software and those present on-site, including line lists and P&IDs.
- Developing corrosion loops, inventory groups, and risk assessments within APM Bentley Software.
- Creating piping/equipment components and uploading engineering data into APM Bentley Software.
- Generating an inspection plan utilizing the OQ Risk Matrix (5×5).
- Uploading inspection history and reconciling it with previous inspection records.
Process
A Comprehensive approach was set to ensure all essential components integral to the project scope were included.
- Collection of Data and OQ.
- Update Corrosion Loops
- Information and Data Collection
- Preparation of RBI Asset Register
- Update/ Review of Corrosion Loop
- Identification of Potential Degradation Mechanisms
- Corrosion Rate Calculation
- Remaining Life Calculation
- Update/ Review of Inventory Group Drawings
- Risk Assessment (POF & COF)
- Development of Inspection Plan
- SAP Templates
- Bentley Software Templates
- RBI reports
Outcome
Velosi successfully conducted a Re-Assessment for Risk Based Inspection Program by using APM Bentley Software as per COMPANY requirements.
This project was completed surpassing client expectations through accurate planning and innovative problem-solving. Our dedicated team delivered high-quality outcomes that not only met the project specifications but also added significant value to the client’s objectives.
Deliverables
Team Velosi developed the following deliverables:
- Corrosion Loops & Inventory Group Drawings
- Optimized Inspection Plan Including Inspection Techniques for Equipment & Piping
- Risk Assessment Summary for All the Assets (Including Risk ranking, Corrosion Rates, Remanent Life, Design Corrosion Rate, Inspection Interval, etc.)
- TML Marked Drawings for GPP equipment.
- Assumptions Table
- List of Assets (if any) Requiring Further Detail Assessment such as Level-III etc.
- Final Data Matrix
- Final RBI reports for both MGP & GPP facilities.
- The Risk Ranking and Inspection plan were developed through RBI APM Bentley Software.
- Cost Benefit analysis and Repair Report
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