PREVENTIVE MAINTENANCE PROGRAM FOR CIVIL AND STRUCTURAL ELEMENTS IN SMELTER

  • Ma’aden Aluminum
  • Saudi Arabia
  • Middle-East
MA
Velosi was hired by Hannover Consulting Engineers to perform design review of NG pipe network for construction of a building at Sector RBW-7, Plot C25, Al-Raha Beach, Abu Dhabi.

Objective

Ma’aden Aluminum intended to conduct a thorough study of the available Civil and Structural elements in smelter area and to develop a comprehensive Preventive Maintenance Program.

The object is to develop a comprehensive strategy to identify, analyze and implement a robust Maintenance program for the available civil and structural elements. The Phase-1 of the project is data collection and over all site inspection and audit for civil & structural assets. The Phase-2 of the project is development of PM program based on Risk analysis and criticality ranking of structures.

Scope of Work

The scope of work includes:

  • Assessing the present condition of the Civil and Structure in the Smelter and Development the recommendations for safe operation of the Smelter area.
  • Performing the site visit to get accustomed to site conditions with due emphasis on type of structural elements and age loading.
  • Preparation of asset register and performing the FMECA based RCM study for civil and structure elements.
  • Reviewing the operation and maintenance history and development of recommendations based upon asset criticality.
  • Development of PM Program for all the assets of smelter area.

Deliverables

Velosi successfully submitted the following deliverables:

Preventive Maintenance Plan and Report: (including)

  • Site inspection Report
  • FMECA Study of Civil and Structure Assets
  • Preventive Maintenance Plan for all assets
  • Recommendations for safe operation of the Plant
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Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

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