INTEGRITY AND REMAINING LIFE ASSESSMENT (RLA) OF HP BOILER AT RUWAIS REFINERY (EAST)

  • ADNOC Refining
  • Abu Dhabi
  • Middle-East
ADNOC
Velosi was hired by Hannover Consulting Engineers to perform design review of NG pipe network for construction of a building at Sector RBW-7, Plot C25, Al-Raha Beach, Abu Dhabi.

Objective

ADNOC Refining intended to carry-out Integrity and Remaining Life Assessment in ONE of the Boiler (Tag No. 421-B-001C) of Refinery Unit Plant at Ruwais Refinery East.

The objective of this project is to perform Boiler Integrity and Remaining Life Assessment, identify integrity related issues, and provide recommendations to ensure continued safe and uninterrupted operation at least for the next 10 years.

Scope of Work

The scope of work included:

  • Assessing the present condition of the main boiler parts and accessories by way of Condition Assessment study and Remaining Life Assessment study.
  • Analyzing the data collected and predicting the Residual Life of the boiler for reliable and safe operation.
  • Recommending specific corrective actions and predictive maintenance actions to restore/increase the useful service life of the boiler.
  • Predicting expected life after implementation of the recommended actions.

Deliverables

Velosi successfully submitted the following deliverables:

Remaining Life Assessment Study Report: (including)
    1. Destructive and Non Destructive examination results
    2. Integrity Assessment of the Boiler components
      • Visual Inspection
      • NDT Reports
      • In-Situ Metallography Inspection
      • Deposit Scale Analysis
      • Fiber Optic Inspection
      • Tube Sample Tests
    3. Remaining Life Assessment calculations and results of all components
    4. Recommendations for a safe operation of the boiler
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Mr. Ijaz Ul Karim Rao
Ijaz Ul Karim Rao
MD, Velosi Asset Integrity Limited

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