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Plant Condition Based Maintenance/Monitoring (CBM)

Plant Condition Based Maintenance/Monitoring (CBM)


Plant Condition-Monitoring is a scheduled task used to detect the potential onset of a failure so that action can be taken to prevent such failure. A potential failure is an identifiable condition that indicates that a functional failure is either about to occur or is in the process of occurring. Integration of condition monitoring is crucial to developing a robust, Condition-based maintenance strategy or predictive maintenance approach for machinery and equipment used in industrial applications. Condition monitoring starts with using permanently installed sensors or handheld equipment to collect data which is then used to analyze changes in the performance or condition of a machine component while it is in operation.

Data Collection for Condition monitoring can be done solely or in combination by:
  • Vibration Analysis
  • Thermography Survey
  • Oil Analysis
  • Acoustic Emission Monitoring
  • Ultrasound Airborne Testing
  • Eddy Current Testing
  • Ultrasonic Testing
  • Visual & Optical Testing
  • Wear Debris Analysis
  • Motor Current Signature Analysis
  • Corrosion Monitoring
  • Temperature Monitoring
CBM Related Services
  • Laser Alignment
  • Dynamic Balancing
  • Reciprocating engine/compressor analysis
  • Operational deflection shape (ODS)
  • Ultrasonic Airborne Leak Detection
  • Maintenance Optimization Services
  • Maintenance Strategy
The Benefits Of Using CBM

The application of data supplied by condition monitoring techniques has many advantages. By informing root cause analysis, when to take preventative action to avoid failure and assessment of a component’s full lifecycle capacity. It enables operators to manage risk more effectively and optimize their maintenance. These Measures leads to increased reliability and production output, helping to eliminate unplanned shutdowns by up to 75% (in a typical plant with proper implementation) and minimized maintenance costs.

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