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Preventive Maintenance Optimization
Location:Ras Laffan, Qatar
Client:Dolphin Energy Limited
Services:Reliability Centered Maintenance (RCM)
Dolphin Energy Limited (DEL) Qatar, hired Velosi to carry-out Reliability Centered Maintenance (RCM)/ Failure Mode generic maintenance strategy per object type for assets at Company's Ras Laffan Industrial City (RLIC) Onshore Facility in order to have an effective, optimized maintenance strategy.
Scope of Work
To perform Reliability Centered Maintenance (RCM) Study which includes:
- Failure Mode and Effect Analysis (FMEA)
- Identify Failure Mode Characteristics
- Identify Equipment Criticality/ Failure Mode Criticality
- Define Maintenance Strategy and Tasks Lists
Optimize Maintenance Strategy and Tasks List which includes:
- For each failure mode, define maintenance strategy and tasks that will reduce the failure mode criticality to as low as reasonably possible.
- Determine task frequency based on Failure Mode information (experience, history, etc)
- Perform Failure Mode tasks effectiveness assessment for cost benefit evaluation.
Total Tags : 4373
Mechanical Static (889), Mechanical Rotary (262), Electrical (668), Instrumentation (2554)
Velosi has successfully submitted the following deliverables:
- Detailed Method Statement for full fledged RCM Study.
- Detailed Method Statement for Failure Mode Task List/ Generic Task List based on Object Type.
RCM Report with results and attachments;
- Complete Asset Register
- Dominant Failure Modes per Object type.
- Failure Mode scenarios: The combination of a dominant failure, failure effect and failure mode characteristics is the failure mode scenario.
- Failure Mode Criticality and Equipment Criticality.
- PM task list per equipment per failure mode after rationalization along with task duration and resource requirement.
- Preventive Maintenance manpower requirement and changes from existing PM manpower requirement.
- Critical Spares Review for Full Fledged RCM Assets aligning with task list and failure mode.
- SAP Templates