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Development of Complete Asset Integrity & HSE Program at EPC Project Stage


Location:
Malaysia
Client:
Kebabangan Petroleum Operating Company Sdn. Bhd. (KPOC)
Region:
Asia
Services:
Complete Asset Integrity & HSE Program

Velosi developed a complete Asset Integrity and HSE Program at Kebabangan Petroleum Operating Company Sdn. Bhd. (KPOC) EPC project stage located in Malaysia.

Objective
  • Develop a complete Asset Integrity and HSE Program for KPOC facilities at EPC project stage, to aid them for smooth operation.
  • Make sure the facilities’ integrity and reliability, preventing any undesirable HSE impact resulting from the loss of containment and functional failure.
  • Ensure that KPOC met legislative, PPGUA Section 11 guidelines for inspection and maintenance, company’s operation philosophy, HSE management system requirements.
Scope of Work:
  • Pipeline RBI Study – Crude, Gas, Jacket and Subsea Structure
  • Preparation of Asset Register and FMECA based RCM Analysis including PMR Development
  • Preparation of Bill of Material (BOM) and Job Plans
  • Review and Updating of the Risk Based Inspection (RBI) Report and Data Uploading into Meridium Software for Static Equipment, Piping Systems and Pressure Relief Devices
  • Deadlegs, Cui, Chemical Injection, Small Bore and Erosion Monitoring Point and Piping Support Identification Risk Ranking, and Management System.
  • Preparation of Inspection Drawing for Topside, Subsea Structure, Topside Equipment and Piping System
  • Safety Integrity Level (SIL) Study, Review and Assessment, and Interval Calculation for Functional Testing
  • Review and Validation of Safety Critical Element (SCE) and Business Critical Element (BCE)
  • Preparation of AIMS System Framework and Associated Documentation
  • Preparation of Pipeline Operating Manuals for two 132 Km Pipelines each (One Gas and One Oil)
  • Preparation of Inspection and Maintenance Standard Operating Procedures (SOPs)
  • Spare Parts Optimization
Deliverables:
  • Risk Based Inspection Methodology for Offshore Pipelines
  • Pipeline Corrosion And Inspection Strategy Document
  • Substructure and Topside Structure Tag Marking Methodology
  • Asset Register
  • FMECA Analysis
  • Preventive Maintenance Routines
  • RCM Analysis
  • Corrosion Loop Marked up Drawings
  • Static Equipment and Piping System Corrosion and Inspection Manual
  • Inspection Drawings
  • HAZOP Review Report
  • SIL Classification and Verification Report
  • GAP Analysis
  • Facilities Performance Standard and Verification Scheme Detection, Prevention, Control and Emergency Reponses
  • Update Procedure for Compliance Window for PM and CM in SAP
  • Population of Data in KPOC CMMS System
  • 14” KBB Oil Export Pipeline Operating Manual
  • 24" KBB GAS Condensate Export Pipeline Operating Manual
  • Spare Parts Categorization, Criticality Assessment, Management and Optimization Procedure
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